ADDO INDIA - Triangle Tyre, Aeolus Tyre, Triangle Tyre Manufacturer, Aeolus Tyre Supplier

S. No	Steps	Application	Control Parameter	Output
A	Raw Material	Storage, Identification, 5-S	FIFO, Age limit	Ready to use for mixing
1	Banbury	Mixing of all Raw materials	Weighing Time Temp, Cooling	Compound
2	Lab	1) Raw material testing 2) compound testing 3) fabric testing	Rheo, SpGr, Viscosity Meter, Md, Tb, Elong, Hardness, VD	Compound as per reqmt
3	Extruder	Provides required shape to rubber 1) Hot Feed - old high production low quality 2) Cold Feed - new low production hi quality (Type: Duplex, Triplex)	Profile, Weight, Length & O-All Width	Tread, side wall Apex
4	Calendaring	To apply rubber on fabric 1). Most common is Z Type four roll calendar 2) Old was three roll calendar	Gauge, Gum distribution, Unit Weight EPI (End Per Inch)	Coated fabric, steel belt inner liner
5	Cutting	Cut the coated fabric in required length, width & angle	Cut angel, Gauge, O-All	Plies
6 a	Belt Building	Rubber is coated on steel wire	Angle, Width, Gum Distribution, Temperature/ Moisture Control system	Belt or Breaker
6 b	Bead Building	Rubber is coated on steel wire	Diameter, Weight, Gum coating Wire Condition	Coated Bead
7	Tyre Building	All the components prepared in different area are assembled here	Centering, tacking, Steacher Pressure	Green Tyre
8	Curing	Green tyre is put in to the curing press under certain temperature, pressure for some time to cure the rubber. (Truck/Otra/Agriculture: 20/ day & for other 10-15 minute curing time).	Temp, Pressure, Time, Steps, Cure chart, PCI	Finished tire
9	Inspection	Visual & feeling wise & by machines inspection is done to find out defects in tyre	X-ray, Ultrasonic	Assured quality
10	Tyre testing	To check performance / life of tyre	Endurance test, Plunger Testing, Abrasion Testing, Uniformity, dimensions cut tyre analysis	Assured quality
11	Other Point Temp @ all stage Certification Tyre Life	100-120°C Dot, ECE, Inmetro, Soncap, CCC, SASO Generally . Bias: 20000-30000 KM